Industrial
Oils
The
only choice for ultimate performance and reliability
SATMACH LIFECrank case oils
Heavy duty
monograde diesel engine oils designed for most severe operating conditions
experienced with diesel generator sets. A strong additive does contributes
to extended equipment life through effective corrosion and oxidation
resistance approved by all leading engine manufactures viz Skoda, Fuji, MAN, Sulzer, Yanmar, MWM,
Ruston etc.
SATMACH IND.
CUTTING FLUID
A general purpose
soluble cutting fluid recommended for a wide range of operations e.g.
Milling Turning, Drilling Reaming and Grinding of Ferrous and Non-Ferrous
Metals. Also conforms to IS
1115-1983
.
SAT COOL
Formulated from selected
hydrocarbons offering good lubricity. Chemical stability and low pour
point. Recommended for wide range of reciprocating and rotary refrigeration
compressors using all conventional refrigerants except sulphur dioxide.
Available in ISO VG 32/46/68.
SATMACH INDUSTRIAL
GEAR OIL
A high quality extreme
pressure lubricant with sulphur phosphorous additive system meeting DIN
51517 part 3, US Steel 224, AGMA 250.04 David Brown ET-33/80 and IS 8406
specifications. Recommended for gear boxes operating under heavy or shock
load conditions, chain drives, sprockets etc. Available in ISO VG 68/100/150/220/320/460/680 and
1000.
SATMACH IND.
GEAR OIL XP
A special purpose lubricants
blended with a zinc based additive system and designed for lubrication of
enclosed gear drives of machinery operating under non - critical
conditions. SATMACH IND. GEAR OIL lubricants have excellent anti
wear and anti-rust characteristics and
are suitable for circulation, splash bath and ring oiling systems of
bearings. SATMACH IND. GEAR OIL Lubricants are available in ISO
VG 90/150/220..
SAT MACH IND GEAR OIL SP
SAT MACH IND GEAR OIL
SP grades are high quality transmission and gear
oils suitable for cars, trucks buses
and construction equipments operating under moderate conditions. They are
formulated from finest paraffinic bases stocks and extensively proven
additives. They have a wide range of applications in the transport, earth
moving and construction industries
SAT
MACH IND GEAR OIL SP
Typical Specifications
Grade SAE 220 320 460
Sp. Gravity, 20oC 0.893 0.892 0.899
Viscosity CST, 40oC 210 315 440
Viscosity CST, 100oC 30.23 40.5 45.7
Viscosity Index 94 96 96
Flash point COC, oC 200 205 210
Fire point COC, oC 215 220 230
Pour point, oC - 6 - 6 - 6
Color, D1500 L 3.0 L 4.0 L 5.0
SATMACH IND. GEAR OIL XPS
A Special Grade developed by
SaturnLubs for Gear Boxes working under extreme pressure and High
temperatures, with excellent stability and lubrication in steel Industries
and heavy metal working plants XPS Grades are blended with sulphur and
phosphorus based additives. XPS Grades have excellent lubrication and
antiwear tendency. SATMACH IND. GEAR OIL XPS are
available in ISO VG 150/220/320. SATMACH
INDUSTRIAL GEAR OIL XPS GRADES series are high performance extreme
pressure gear oils developed for lubrication of heavy duty industrial gears
working under severe operating conditions. These are blended from high
quality base stocks and sulphur-phosporous type extreme pressure additive
system that gives excellent load carrying capability to provide protection
against shock loading and wear. The high thermo-oxidative stability of the
oil helps resist high temperature deposit formation and oil thickening. In
addition, these oils also possess excellent water separation
characteristics and offer resistance to foaming. These oils exceed the
performance requirements of various industry
Specifications viz. DIN 51517
Part 3, ISO 12925-1 Type CKC, AGMA 9005 E-02, David Brown S1.53 101(E) and
US Steel 224.
SATUNLUBS INDUSTRIAL GEAR
OIL XPS
Typical
Specifications
ISO Vis 150 220 320
Appearance Bright, clear,
homogeneous liquid
Spcific Gravity 0.86
to 0.91
Kin. Vis.Cst @ 40 0C 115 185 240
120 180 230
Viscosity Index, 90 90 90
Falsh point,COC, oC 220 230 235
Timken OK Load, lb. 65 65 65
Rust Prevention Pass Pass Pass
SATMACH IND. E LIFE OIL 30
& 40
Heavy duty monograde diesel
engine oil designed for most serve operating conditions experienced with
diesel generator sets. A strong additive dose contributes to extended
equipment life through effective corrosion and oxidation resistance
approved by all leading engine manufacturers viz Skoda, Fuji,
MAN, Sulzer, Yanmar, MWM, Ruston,
Etc.
SATURNLUBS - LEADERS IN LUBRICANTS TECHNOLOGY
Saturnlubs
is a strongly focused and successful international lubricants specialist
with operations in 14 countries worldwide.
Saturnlubs's
lubricants business includes oils & Specialties for automotive,
production engineering primary industries marine, aviation, building &
civil engineering mining, food industries etc. Saturn has long been
recognized as specialists and market leaders in metal working fluids
worldwide.
We
not offer a range of products but also provide a back-up customer service
that helps you solve your lubrication problems through our international
experience & networking with most of the leading transport equipments
& Machinery Manufacturers. There is one thing that drives everything we
do at Saturn, "QUALITY".
Saturnlubs
has been servicing the industry for the last 14 years. 'Saturn' products
are known for their high quality and they are market leaders in the premium
lubricants segment. We have state of the art manufacturing
plants, and a wide distribution network that spans the globe. We
have over 300 internationally proven product to solve every
lubrication problem.
SAT MACH NEAT CUT OIL
The field of
cutting fluid is broad and depends upon practical matters namely
consideration of machine tool type the operation, the metal to be machined,
the type of tools, the finish required and other factors.
There
are many advantages that can be obtained by using the most appropriate
cutting oil. Machining with property selected cutting oil offers following
benefits.
·
Higher Cutting Speeds.
·
Improved surface finish
·
Longer tool life.
·
Reduced power
consumption.
·
Removal of line swarf
from cutting area.
·
Instantaneous starting
of tools.
·
Increased dimensional
accuracy.
Saturnlubs
offers full range of neat cutting oils for your machine shop to ensure the
machine is not in trouble but just plain sailing.
Sulphurized, Active
Saturn Neat Cut 101,
103, 106 & 110
These
products are specially blended from highly refined mineral oils and
sulphurized fatty oils containing active sulphur, sulphur present reacts
chemically at the tool work/chip interface to produce metallic derivatives
which from a low friction film between the metal surface which is effective
up to 1000 C.
These
products are recommended for gear cutting hobbing, threading, tapping,
thread milling operations. These products offer excellent tools life &
low oil drag out. These product are not recommended for use on cuprous
metals.
Sulphurized, Non-Active
Saturnlubs
Neat Cut 152, 154, 155 & 156
These
products are blended from highly refined mineral oils & non-active
sulphurized fatty oils. These grades are recommended for general machining
on both ferrous and non0ferrous metals and are used on older machines where
cross contamination with hydraulic oils is likely. These products offer
improved surface finish and are ideal grades for rationalization. These
grades are non-corrosive and non-staining on cuprous metals.
Sulphurized & Chlorinated
Saturnlubs
Neat Cut 170, and Saturn Neat Cut 171
The are low
viscosity oils containing sulphurized fat and chlorine as extreme pressure
(EP) additives. These products are recommended for drilling, boring,
milling and honing operations on high speed machines. These products offer
excellent flushing action. These products can be used on both ferrous and
non-ferrous metals.
Saturnlubs
Neat Cut 480 and Honilo 181
These
are low viscosity honing oils containing sulphurized fat and chlorine as
extreme pressure (EP) additives. These products are recommended for honing
deep hole drilling on steel, nickel alloys, aluminum and phosphor bronzes.
They are also recommended for high precision automatic work on carbon and
alloys steels. They offer excellent flushing action and in turn ensure
excellent tool life .These products can be offered for both ferrous and non-ferrous metals.
Sulphured fatted and sulphured
chlorinated & fatted.
SAT
MACH NEAT CUT 334, 341 & 534
These are
highly refined mineral oils with active sulphur and fatty additives, IIcut
534 is further synergized with compound containing chlorine and phosphorous.
These grade are recommended for deep hole drilling and trepanning
operations. These products can also be used for gear hobbling and gear
shaving operation on NC Machines. These grades offer high surface finish,
excellent cooling properties & reduced wear of guide lands. These
products are not recommended for use on cuprous metals.
Chlorinated & fatted
Saturnlubs
Hanilo 430, 480 & 481
These
products are highly refined, low viscosity mineral oils containing fatty
oils synergized with stable chlorinated additives. These grades are
recommended for honing of steel liners, ball bearing races, super finishing
operation. Even on hardened metals & also flat honing operation. These
grades offer improved surface finished & extended tool life.These grades
are non-staining and non-corrosive to cuprous metals.
Saturnlubs
482
Highly
refined mineral oil containing fatty oils synergized with stable
chlorinated additives. Recommended for thread grinding form grinding
milling, automatic lathe work etc.This grade offers economy in usage.
Ideally suited for machining of both ferrous and non-ferrous metals.
Saturnlubs
Hydraulic ZZ grade are superclean, zinc free hydraulic fluids formulated
from solvent refined base stock meeting the most stringent requirement of modern
hydraulic system. Saturn Hyspin ZZ
grades are recommended for applications encountering:
·
Thermal deposit
formation
·
Elevated operating
temperatures
·
Ingress of water
·
Filter clogging due to
reaction of water with antiwear additive package.
·
Contamination of ground
water due to leakage of oil water mixture.
Saturnlubs
Hydraulic ZZ superclean hydraulic fluid conform to NAs 6 (BS 15/12) BS
15/12 cleanliness level and are recommended for bulk fluid temperature up
to 95 Deg C.
Saturnlubs
Hydraulic ZZ Series hydraulic oils exceed the following specification:
·
Cincinnati Milacron
P-68/69/70
·
DIN 51524 Part II Class
HPL
·
Hagglund Dennison HF-0
and HF-2
·
Vickers 35, VQ-25 Vane
Pump
·
Racine Model S Vane pump
·
David Brown gear industries (182)
Quenching and heat transfer oils
SAT MACH IND Quench 909, 1800, 1890
SAT MACH IND Quenching oils are oils
formulated to serve as a fluid media in quenching operation.
Different quenching media provide a variety of
cooling rates. When the fastest cooling rate is required water or brine
solutions are used as quenching media. Air quenching produces the lowest cooling rate.
Oils are intermediate quenching
media and they are ideal for quenching steels (oil-hardened steels, Tool and die steels).
Cooling rates obtained in oil quenching and
the final hardness of the parts are determined by the
specific heat of the oil: the higher specific heat of the oil, the greater
hardness value may be obtained.
Oils providing relatively high cooling rates
are called accelerated oils and used for parts
having low susceptibility to cracks caused by internal stresses. Slow
cooling rates obtained by non-accelerated oils
are important in heat treatment of heavy parts, in which the surface
hardening should be achieved when the core remains ductile. Oils
are not used for quenching non-ferrous alloys
(Aluminum
alloys, Copper
alloys).
SAT MACH IND
Quenching oils
possess the following characteristics:
- High flash point (the lowest temperature, at which
the oil vapors are ignitable);
- Oxidation stability (low oxidation rate even at
increased temperatures);
- Controlled volatility (volatile components in
oil produce stable vapor blanket in quenching);
- Thermal stability (low degradation rate of the
molecules as a result of heat.
The success of heat-treating in metalworking
depends greatly on the use of the proper quenching material. SAT MACH IND Quenching oils products are
specially formulated to provide even cooling and eliminate the problem of
hairline cracking and warping. SAT MACH IND
Quenching oils products are
economical, with a long service life due to low evaporation
Saturnlubs Hydraulic
AWH-M
Saturnlubs
Hydraulic AWH-M superclean Hydraulic fluids are blended from premium quality
solvent refined mineral oils incorporating antiwear, antirust additives and
very special viscosity index improver which ensures peak performances even
under most severe operating conditions.
Saturnlubs Hydraulic
AWH-M superclean hydraulic fluids are recommended for use in system
encountering:
·
Extreme low and high
temperatures
·
High pressure and high
loads.
·
Repeated start stop and
cold start ups.
·
Excessive wear on moving
components and pumps
·
Filter clogging due to
particle build up.
·
Oil thickening, foaming
and high oil consumption.
Saturnlubs Hydraulic AWH-M
superclean series conform to NAS 6 (BS 15/12) cleanliness level and are
recommended for bulk fluid temperature up to 95 Deg. C.Saturnlubs Hydraulic
AWH-M superclean series exceeds the following Specification:
BIS
11656-1986 (Except ISO VG 15 & 22)
DIN 5063
Class HV
Vickers 35 VQ 25 Vane Pump
Hagglund
Denison HF-0 HF-2
Saturnlubs
Hydraulic AWH-M carries approvals from leading international manufacturers
:
·
Atlas Copco
·
Dynapower
·
Gehring
·
Demag
·
Voest Alpine
SATURNLUBS HYDRAULIC AWS
Saturnlubs
Hydraulic AWS super clean hydraulic fluid are blended from premium quality
solvent refined base stocks and fortified with selected antioxidant,
antirust, antifoam and antiwear additives.
Saturnlubs
Hydraulic AWS super clean hydraulic fluids are recommended for use in :
·
Sophisticated filtration
systems of modern machine tools and robotics.
·
Medium & high
pressure hydraulic system.
·
Equipments fitted with
vane, gear and piston pumps.
·
Gear boxes requiring an
oil with good antiwear property
·
Circulation, splash bath and ring oiling
systems of machines tools and bearings.
SATMACH IND HYDRAULIC
OIL EP
Saturnlubs
hydraulic EP grades are blended from highly refined, thermally and
chemically stable Mineral oil base stock with antioxidant, antirust and
antiwear additives.
Saturnlubs
hydraulic EP grades are recommended for use in :
·
Lubrication of
industrial machinery and hydraulic systems operating under moderate
conditions.
·
Medium and high pressure
hydraulic system.
Saturnlubs
hydraulic EP grades are recommended for bulk fluid temperatures up to 80
Deg. C. Saturnlubs hydraulic EP highlights exceeds the following
specifications :
·
BIS 10522
·
Vickers Vane pump 104C
SATMACH IND HYDRAULIC
OIL HLP
Satmach Ind
Hydraulic HLP grades are similar to Saturn hydraulic AWS fluids but are
blended from premium quality turbine base stock having goods
demulsibility.Due to its superior demulsibility,Satmach Ind Hydraulic HLP
fluids are recommend for us in ;
·
Machines operating in
arduous conditions like ingress of water etc.
·
Compressors handling
gases with high moisture content
·
Equipment fitted with
Vane, gear, piston and screw pump.
Satmach
Ind Hydraulic HLP Fluids are recommended for bulk fluid temperature up to
80 Deg C. Satmach Ind Hydraulic Series exceeds the
following specification :
·
DIN 51524 part II Class HLP
SATMACH HYDRAULIC EP
High
performance antiwear hydraulic oil range recommended for efficient and
trouble free operation of hydraulic and lubricant systems. Widely used for
circulation, splash and bath lubrication where antiwear, antioxidant are
required .
Available in ISO VG
32/46/68/100/150
SATMACH HYDRAULIC AWS
A
superclean range of hydraulic oils blended for super high performance with
antioxidant, antirust , antifoam and antiwear additives. Recommended for
most modern hydraulic equipments worldwide.
Available in ISO VG
32/46/100 and 150
|
Product
|
Kin. Vis Cst
|
Viscosity Index Min
|
Flash Pt. Coc Min
|
Pour Pt. C max
|
|
SATMACH Hydraulic EP 32
|
29-35
|
5.2
|
95
|
200
|
-3
|
|
SATMACH Hydraulic EP 46
|
42-50
|
6.3
|
95
|
200
|
-3
|
|
SATMACH Hydraulic EP 68
|
62-74
|
8.3
|
95
|
200
|
0
|
|
SATMACH Hydraulic EP 100
|
90-110
|
10.7
|
95
|
220
|
0
|
|
SATMACH Hydraulic EP 150
|
135-165
|
14.6
|
95
|
230
|
0
|
|
SATMACH Hydraulic AWS
32
|
29-35
|
5.2
|
95
|
190
|
-18
|
|
SATMACH Hydraulic AWS
46
|
42-50
|
6.3
|
95
|
190
|
-18
|
|
SATMACH Hydraulic AWS
68
|
62-74
|
8.3
|
95
|
210
|
-15
|
|
SATMACH Hydraulic AWS
100
|
90-110
|
10.7
|
95
|
210
|
-15
|
|
SATMACH Hydraulic AWS
150
|
135-165
|
14.6
|
95
|
230
|
-15
|
SAT MACH IND CARDIUM COMPOUND CMP – 180,
200 and 207
This Product is made of high viscosity residual neutral
oil and suitable additives. This lubricant, which is mostly suitable
for the lubrication of open gears, steel cables and ropeways. As this
Saturnlubs Cadimum compound is good for lubrication as well as it prevents
Rust, due to it’s tacky and tenacious nature it gives proper lubrication in
extreme conditions. With high water displaceable tendency this oil/Compound
gives good rust prevention in humid weather. This oil/ compound meets the API – II Standard
specification and has several properties such as high viscosity, suitable
adhesive and desired carrying capacity.
|
Characteristics
|
Value
|
Unit
|
Method
|
|
Color
|
Black
|
--
|
---
|
|
Drop point
|
90
|
º
C
|
---
|
|
Flash Point
Pour Point
|
189
45
|
º
C
º
C
|
D-
92
|
|
Four Ball Test
Welding Load
|
282
|
Kg
|
D-
2783
|
Production Code: BXC 36927
SAT DIESEL PT. SAE-40
An
SAE-40, high viscosity index lubricant with antiwear, antioxidant and
anticorrosion additives. Designed for multifunctional light duty usage in
an industrial unit e.g. oil bearings, pumps, gearbox lubrication of planner
/shaper/milling/drilling machines. Also suitable for stationery engines
requiring non-detergent type of oil conforms to ISO VG 150.
Sat Mach Ind. Cut Oils
S
50, 60 and 90
Premium
Quality Solvent Refined Mineral oil
Sat Mach Ind. Cut Oils
are formulated from premium quality
and extreme pressure additives and corrosion inhibitors. The product forms
milky white emulsion in water
Sat Mach Ind. Cut Oil has been designed for muse as coolant for wide spectrum
of production engineering operations. The product can be used in large
volume centralized cooling system as well as in individual coolant sumps. Sat
Mach Ind. Cut Oil offers substantial advantages in variety of machine
operations, e.g. milling, drilling, tapping, reaming and grinding etc. It
is an Ideal product for systems
where a range of operations is performed on different metals e.g. steel,
cast iron, stainless steel and aluminum etc.
Product
Benefits
1. Exceptional Emulsion stability and bacteria resistance
results Long coolant Life Hence Increased production due to reduce downtime
for change of emulsion.
2. Low Foaming and Higher water
hardness tolerance Leads to long life even in hard water gives Trouble free
operation
3. Wide spectrum usage Allows
product rationalization one grade for all uses
|
Physio Chemical
Characteristics Sat Mach Ind.
Cut Oils
|
|
Appearance
Neat oil
Emulsion
Flash Point (COC) Min
Corrosion Test
5% in 250 ppm hard water
IP - 125
IP - 287
Nitrites
|
Clear Brownish oil (with
green ting)
Milky White
150oC
Pass (0-0/0)
Pass (Grades 0)
None Added
|
Recommended Emulsion Strength
|
Cast Iron
|
Steel Stainless
Steel
|
Non -Ferrous
|
Aluminum Alloy
|
|
3-5 %
|
4-6%
|
4-6 %
|
5-10 %
|
Sat Compressor oil
C/ 100, 150, 220. 320
HEAVY DUTY COMPRESSOR OILS
Sat
Compressor Oils are specially developed compressor oils to
provide satisfactory lubrication under prolonged high temperature and load
conditions. These oils are exceptionally stable and are fortified with anti-oxidant
and anti-rust additives These oils are blend to meet requirements of DIN
51506 VD-L group and ISO DIS 6521 specifications for air compressor oils
Sat Compressor Oil C
oils are compounded to give
excellent resistance to washing action of water. These oils are formulated
with selected base stocks and a special compounding agent. The carbon
formed with their use is soft and fluffy and has minimum tendency to adhere
metal surfaces.
Sat Compressor Oil C oils
are recommended for cylinder lubrication of single and multistage air
compressors handling moist air.
Sat Compressor Oil C
oils +form stable emulsion with water and provide excellent lubrication of
cylinder liners, piston ring, valves, etc. Sat Compressor Oil C are not
recommended for crankcase lubrication
|
Specification
|
100
|
150
|
220
|
320
|
|
Kinematic Viscosity
|
95-105
|
145-155
|
210-230
|
305-335
|
|
VI Min
|
95
|
95
|
90
|
90
|
|
Flash point(COC)oC
|
210
|
220
|
230
|
250
|
|
